Laser shock peening studies on SS316LN plate with various sacrificial layers

Abstract

Laser shock peening (LSP) has been utilized to modify the surface characteristics of SS316LN plates of 6 mm thickness. Laser pulse widths employed are 30 ps and 7 ns and the laser energy was varied in the range 5–90 mJ. Peening was performed in direct ablation mode as well as with various sacrificial layers such as black paint, transparent adhesive tape and absorbing adhesive tape. The surface characteristics were greatly influenced by the type of sacrificial layer employed. The average surface roughness values are about 0.4 μm when the black paint and transparent adhesive tape were used as sacrificial layers. In contrast to this, using absorbent adhesive tape as a sacrificial layer has resulted in an average surface roughness of about 0.04 μm. Irrespective of pulse durations (30 ps or 7 ns), absorbent adhesive tape has always resulted in compressive residual stresses whereas other layers appear to be not that effective. In case of 30 ps pulse, as the laser energy was increased from 5 mJ to 25 mJ, there was a texture observed in (111) reflection of X-ray diffractograms and the center of the peak has also gradually shifted to left. X-ray line profile analysis suggests that with the increase in laser energy, lattice microstrain also has increased. This lattice microstrain appears to be resulting from the increased dislocation density in the peened sample as evidenced during transmission electron microscopic investigations. Cross-sectional scanning electron microscopy performed on peened samples suggests that absorbing adhesive tape brings no surface damage to the samples whereas other sacrificial layers have resulted in some surface damage. Based on all these structural and microstructural details, it is recommended that absorbent tape could be used as a sacrificial layer during LSP process which induces surface residual stresses with no damage to the sample surface.